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Steel and plastic.
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These two materials are essential to so
much of our infrastructure and technology,
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and they have a complementary set
of strengths and weaknesses.
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Steel is strong and hard,
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but difficult to strength intricately.
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While plastic can take on
just about any form,
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it's weak and soft.
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So wouldn't it be nice if there
were one material
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as strong as the strongest steel
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and as shapeable as plastic?
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Well, a lot of scientists
and technologists
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are getting excited about a relatively
recent invention called metallic glass
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with both of those properties, and more.
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Metallic glasses look shiny and opaque,
like metals,
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and also like metals,
they conduct heat and electricity.
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But they're way stronger than most metals,
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which means they can withstand
a lot of force
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without getting bent or dented,
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making ultrasharp scalpels,
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and ultrastrong electronics cases,
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hinges,
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screws;
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the list goes on.
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Metallic glasses also
have an incredible ability
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to store and release elastic energy,
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which makes them perfect
for sports equipment,
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like tennis raquets,
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golf clubs,
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and skis.
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They're resistant to corrosion,
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and can be cast into complex shapes
with mirror-like surfaces
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in a single molding step.
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Despite their strength
at room temperature,
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if you go up a few hundred
degrees Celsius,
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they soften significantly,
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and can be deformed into
any shape you like.
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Cool them back down,
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and they regain the strength.
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So where do all of these wonderous
attributes come from?
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In essence, they have to do with
metallic glass's unique atomic structure.
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Most metals are crystalline as solids.
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That means that if you zoomed in
close enough to see the individual atoms,
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they'd be neatly lined up
in an orderly, repeating pattern
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that extends throughout
the whole material.
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Ice is crystaline,
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and so are diamonds,
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and salt.
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If you heat these materials up enough
and melt them,
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the atoms can jiggle freely
and move randomly,
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but when you cool them back down,
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the atoms reorganize themsleves,
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reestablishing the crystal.
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But what if you could cool
a molten metal so fast
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that the atoms couldn't
find their places again,
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so that the material was solid,
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but with the chaotic, amorphous internal
structure of a liquid?
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That's metallic glass.
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This structure has the added benefit
of lacking the grain boundaries
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that most metals have.
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Those are weak spots where the material
is more susceptible to scratches
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or corrosion.
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The first metallic glass was made
in 1960 from gold and silicon.
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It wasn't easy to make.
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Because metal atoms crystalize so rapidly,
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scientists had to cool the alloy down
incredibly fast,
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a million degrees Kelvin per second,
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by shooting tiny droplets
at cold copper plates,
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or spinning ultrathin ribbons.
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At that time, metallic glasses could
only be tens or hundreds of microns thick,
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which was too thin
for most practical applications.
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But since then,
scientists have figured out
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that if you blend several metals
that mix with each other freely,
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but can't easily crystalize together,
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usually because they have very different
atomic sizes,
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the mixture crystalizes much more slowly.
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That means you don't have to cool
it down as fast,
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so the material can be thicker;
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centimeters instead of micrometers.
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These materials are called bulk
metallic glasses, or BMGs.
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Now there are hundreds of different BMGs,
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so why aren't all of our bridges
and cars made out of them?
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Many of the BMGs currently available
are made from expensive metals,
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like palladium and zirconium,
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and they have to be really pure
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because any impurities
can cause crystallization.
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So a BMG skyscraper or space shuttle
would be astronomically expensive.
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And despite their strength,
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they're not yet tough enough
for load-bearing applications.
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When the stresses get high,
they can fracture without warning,
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which isn't ideal for, say, a bridge.
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But when engineers figure out
how to make BMGs from cheaper metals,
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and how to make them even tougher,
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for these super materials,
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the sky's the limit.