1 00:00:09,529 --> 00:00:11,746 In this video, we will show you how to use the 2 00:00:11,746 --> 00:00:19,146 automatic tool presetter option for Haas CNC turning centers 3 00:00:19,146 --> 00:00:24,411 The automatic tool presetter offers three modes of operation: 4 00:00:24,411 --> 00:00:29,162 Manual mode is used for initial setup of tool offsets 5 00:00:29,162 --> 00:00:36,397 Automatic mode is used to update offset values after a tool’s inserts have been changed 6 00:00:36,397 --> 00:00:44,013 And break detect mode is used to check the cutting face using a pre-set tolerance for tool wear 7 00:00:44,013 --> 00:00:47,512 To start, press the [MDI DNC] button 8 00:00:47,512 --> 00:00:52,936 and then Program Conversational [PRGRM CONVRS] to reach the tabbed menu 9 00:00:52,936 --> 00:00:57,418 Right cursor to the "Probe" tab and press [WRITE / ENTER] 10 00:00:57,418 --> 00:01:01,186 This brings up the "Probe" menu in manual mode 11 00:01:01,186 --> 00:01:05,969 This turret holds five tools that have no existing offset data 12 00:01:05,969 --> 00:01:10,984 Let’s start in Manual mode to generate the necessary data for each tool 13 00:01:10,984 --> 00:01:15,986 Check that "Manual" is selected in the "OP Mode" box 14 00:01:15,986 --> 00:01:18,819 The turret is at tool position number 12 15 00:01:18,819 --> 00:01:22,252 and therefore the "Tool Number" box reads "12" 16 00:01:22,252 --> 00:01:26,368 This box will always display the current turret tool position 17 00:01:26,368 --> 00:01:29,853 Enter the offset number you would like to use for this tool 18 00:01:29,853 --> 00:01:32,337 There are 50 offset numbers available 19 00:01:32,337 --> 00:01:37,736 but typically the offset number is set the same as the tool number 20 00:01:37,736 --> 00:01:41,004 Next, set the value for "Tool Tip Direction" 21 00:01:41,004 --> 00:01:48,867 based on the configuration of the tool you're setting 22 00:01:48,867 --> 00:01:56,486 In this case we are checking a turning insert with its tip in the number 2 direction 23 00:01:56,486 --> 00:01:59,218 We can’t enter a value in the "Tolerance" box 24 00:01:59,218 --> 00:02:04,169 since we only use that in Break Detect Mode 25 00:02:04,169 --> 00:02:06,385 With the turret a safe distance away 26 00:02:06,385 --> 00:02:11,920 move the probe arm into position by pressing [F1] 27 00:02:11,920 --> 00:02:14,218 With the data entered for tool number 12 28 00:02:14,218 --> 00:02:16,803 you’re ready to check the tool position 29 00:02:16,803 --> 00:02:20,508 Handle jog the tool in Z and X until it is approximately 30 00:02:20,508 --> 00:02:24,237 One quarter inch (0.25", 6.35mm) diagonally away from the edge of the probe 31 00:02:24,237 --> 00:02:29,754 Similar to the image displayed in the tool tip direction graphic 32 00:02:29,754 --> 00:02:37,129 If the operator door is open you will need to hold down [CYCLE START] to continue with the touch off cycle 33 00:02:37,129 --> 00:02:41,135 Or, with the door closed, press [CYCLE START] 34 00:02:41,135 --> 00:02:48,069 The tool tip will touch off in the Z and X directions and record the offsets 35 00:02:48,069 --> 00:02:54,986 Note that a G-code program is generated in "MDI" which is used for the tool movement 36 00:02:54,986 --> 00:02:58,286 With the first tool set, move the turret a safe distance 37 00:02:58,286 --> 00:03:03,019 from the probe arm, and index to the next tool 38 00:03:03,019 --> 00:03:06,069 Continue on to set the remaining offsets 39 00:03:06,069 --> 00:03:09,136 When you are finished setting the offsets for all your tools 40 00:03:09,136 --> 00:03:16,685 Don’t forget to press [F1] to bring the probe arm back to its resting position 41 00:03:16,685 --> 00:03:20,869 With the tools now set, you still need to define your work offset 42 00:03:20,869 --> 00:03:24,754 Start by selecting the desired Z work offset 43 00:03:24,754 --> 00:03:27,985 We are using G54 44 00:03:27,985 --> 00:03:30,569 Using any of the tools you’ve already probed 45 00:03:30,569 --> 00:03:37,852 touch the tool to the part face and press [Z FACE MEASURE] 46 00:03:37,852 --> 00:03:46,764 The distance from the tool probe to the face of the part is loaded in G54, and Z work zero is now set 47 00:03:46,768 --> 00:03:49,652 Once a tool offset has been set in "Manual" mode 48 00:03:49,652 --> 00:03:54,485 You can update the tool tip position at any time an insert is changed out 49 00:03:54,485 --> 00:03:56,036 Here is how: 50 00:03:56,036 --> 00:04:01,603 Access the "Probe" menu and select "Automatic" from the "OP Mode" box 51 00:04:01,603 --> 00:04:06,153 Arrow down to select the tool number you want to check 52 00:04:06,153 --> 00:04:11,119 With the tool number and offset selected, press [CYCLE START] 53 00:04:11,119 --> 00:04:16,186 The turret will index to the tool selected in the "Tool Number" box 54 00:04:16,186 --> 00:04:23,903 and bring the tool to the probe and check the offsets 55 00:04:23,903 --> 00:04:29,749 Repeat this automatic sequence for each tool that needs to be updated 56 00:04:29,903 --> 00:04:32,959 "Break Detect" mode allows you to measure the difference between 57 00:04:32,959 --> 00:04:35,968 the initial probe reading for a particular tool insert 58 00:04:35,968 --> 00:04:41,468 and subsequent readings after wear or damage may have occurred 59 00:04:41,468 --> 00:04:43,952 The tolerance setting in this mode establishes 60 00:04:43,952 --> 00:04:48,470 the allowable wear on a given cutting edge 61 00:04:48,470 --> 00:04:50,814 Select Op Mode "Break Detect" 62 00:04:50,814 --> 00:04:54,420 and the tool number and offset number you used 63 00:04:54,420 --> 00:04:58,152 Now select a tolerance for wear on this particular insert 64 00:04:58,152 --> 00:05:03,868 In this example, we have set this value to 0.004" (0.1016mm) 65 00:05:03,868 --> 00:05:07,269 When the operator presses [CYCLE START] the turret will index 66 00:05:07,269 --> 00:05:10,268 to the tool we have entered in the Tool Number box 67 00:05:10,268 --> 00:05:16,086 and the turret will move to the probe and check the insert 68 00:05:16,086 --> 00:05:20,502 If the insert is not within the tolerance set earlier, an alarm will announce 69 00:05:20,502 --> 00:05:26,086 that you have a cutting edge that is no longer within specification 70 00:05:26,086 --> 00:05:31,285 When you run break detect mode, a program is generated in "MDI" 71 00:05:31,285 --> 00:05:35,201 If you paste this into a part program in memory, you will have added 72 00:05:35,201 --> 00:05:38,436 that particular break detect routine to a your program so that 73 00:05:38,436 --> 00:05:42,302 critical tools are measured before they are used 74 00:05:42,302 --> 00:05:44,869 The "Break Detect" routine is automatically generated 75 00:05:44,869 --> 00:05:47,486 in the upper left side of the "MDI" screen 76 00:05:47,486 --> 00:05:50,504 and is ready to be pasted into a part program 77 00:05:50,504 --> 00:05:56,519 To insert this sub-routine into a part program, start by pressing [F4] 78 00:05:56,519 --> 00:06:02,235 Choose number one, “Select / Create Program” 79 00:06:02,235 --> 00:06:08,903 Find the program you want to modify 80 00:06:08,903 --> 00:06:13,901 Now, simply scroll to the area of the G-code where you want to insert the sub-routine 81 00:06:13,901 --> 00:06:19,985 And press [WRITE / ENTER] 82 00:06:24,862 --> 00:06:28,269 Here is a quick demonstration of the break detect routine 83 00:06:28,269 --> 00:06:31,731 running within our existing part program 84 00:06:31,731 --> 00:06:35,319 The part program is just ending a drilling operation 85 00:06:35,319 --> 00:06:38,486 Before continuing to a tight tolerance boring operation 86 00:06:38,486 --> 00:06:40,651 the machine will now automatically check 87 00:06:40,651 --> 00:06:44,135 that the next tool's insert is within size tolerance 88 00:06:44,135 --> 00:06:50,402 This is particularly useful for checking tools before critical operations 89 00:06:50,402 --> 00:06:53,201 With these three probing modes at your disposal 90 00:06:53,201 --> 00:06:57,669 Inputting and checking tool offsets and checking for excessive tool wear 91 00:06:57,669 --> 00:07:03,651 Making good parts should get significantly easier 92 00:07:03,963 --> 00:07:08,624 xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx