three two one go this is the video about the last unsolved problem of climbing ropes it's a deep dive into the science behind robe development in and out in and out and testing including the microscopic world of rope failures some new exciting Technologies you do not load the cut resistant fiber and me H any any last words uh volunteering to do some human testing nowadays ropes are almost unbreakable so that's good for your fear of falling but what we are about to talk might not be so great yeah this is a standard test of climbing ropes a steel mass is dropped from almost 5 m causing the forces more than double of what you can achieve in real life cuz it's unbreakable if you try to literally break it if you pull on it there is almost no chance that it will snap no but first your back will snap but when we talk about cutting I was surprised that till this day there there is no standard for how cut resistant rope needs to be and it's not that hard to cut the rope under tension which means that there is no standardized test which would measure how good the Rope is against situations like this I mean it's not like no one worked on it uh it's it's a really difficult topic and a lot of institutes manufacturers notified bodies and Laboratories worked on that now before we start breaking ropes a quick detour to the 19th century the early days of climbing with the best advice you would get back then is that the leader must not fall we used hemp propes made for agricultural purposes that had almost no stretch so if you fall you either going to break your rope or your ribs shall we go climbing I brought some ropes brand new smells organic want to take a whip on it are we doing some uh test falls on this not sure you want to now as you can imagine these agricultural ropes didn't had much quality control and that's why in 1862 this serious looking Swiss man decided to bring Swiss quality to climbing ropes and here mammut was born a year later followed by a German company Eder and multiple Decades of craziest climbing yeah now in 1935 everything started to change when the chemical company dupond invented nylon world's first synthetic fiber yes boys this is it this is a synthetic fiber you mean we make cloth out of that yes we do actually to make nylon you only need two components acid and this thing that I cannot pronounce so then I'm going to reach in here and where the interface is I'm going to pull out some nylon so here we go now we'll see how much nylon we can pull out of this thing there's a meter or so two so on a large scale this is done not with a whole bunch of people doing this of course but by the way take a guess who was the first user of such great material certainly is a long time since we've seen legs looking like that perhaps I should say stocking was looking like that that's right women they love nylon stalking so much that they gathered in crowds real Nyon and fully fashioned very nice to see again from any angle and then World War II broke out due to the conflict with Japan United States lost access to Silk suppliers so military needed to transition all silk products like parachutes to nylon which greatly accelerated development of nylon but women felt the shortages but no worries you can always paint legs to look like they have stockings turned out to be a great business after the war nylon found its way to Europe and mammut launched a rope which can actually stretch but a year later Eder invented the C mantle technology which was an even bigger Revolution it's a little bit funny because a reed invented the kmle r the owner of Mamud was not really convinced by the New Concept he wanted to stick to the Twisted one and just a couple years later um M would also launch the first ctal Rob so very quickly realized that oh that's actually a good idea yes curl mantle ropes are made out of two components the core strands that are twisted and the shift which is braided around to protect the core okay keep going keep going very expensive rope with my uh with my hourly pay okay so you have two different types of spools here the red one run into this direction by Red we mean this yeah the red one go counter clockwise and the yellow ones clockwise and they always go in and out in and out in order to create the braid it's actually quite cool to see this if you look at the core strands from Modern climbing ropes they also have this kind of twist this is like exactly the same as this in theory yes why is there many core strands and not one big core strand Twisted together that's a good question we have cores that go in s direction that are twisted in One Direction and other cores that are twisted in the other direction this is something that is a reoccurring theme in the twines that are used in a rope that you always differ the direction to kind of work against the natural uh motion of twisting now back in the days when the military was testing parachute deployment we noticed that forces higher than 15g can result in injuries to The Spine and Neck and since climbers also don't like breaking their backs they decided to borrow that limit when the uiaa standard was developed the developers back in the day said it's impossible to reach the limit of the 12 kons that is interesting that at first we came up with the standard that nobody could achieve and then only later we managed to achieve it okay in 1964 we we got the first rope that is certified to not break our backs and now 80 years later and we're still using the same curl mantle technology which is kind of impressive but what's not impressive that till this day our ropes still have the last unsolved problem that they are not that hard to cut especially when they are under tension give me some sharpish objects sharp edge object sharpish sharpish oh good but that's so tiny this is dangerous this bringing a knife and a file so we have a file which is uh it's a metal file we have a knife and this thing in k no I will start with a dull one and if it turns out to be too much work I will go to sharper one so at first we pull the Rope to 80 kg this imitates a climber simply hanging on the Rope oh wow it's not that hard to cut and yeah this file is not that sharp kind of [Music] [Music] scary no show not as spectacular as you'd hit what I want to actually now try Okay significantly harder yeah if it's like completely relaxed huh train you got really red dude I just wanted to see how much harder it is to cut not underload so let's try what happens at 3.5 kons it's a hard fall load let's go do I need the safety something you think I'm going to die at three no no five have you tried this before no are you brave enough is the question now my camera man is going away you ready yeah I'm not it said something it wants to talk let adjusting to the weight it's War wow I'm barely barely doing anything oh now be careful with your fingers [Music] I think it will wow I barely touched it so as you can see tension in ropes plays a big role in Cut resistance and now some of you might be thinking why can't we simply add some kind of material in the Rope which would make them much harder to cut well we do have ropes that are made out of the Nema and aramite okay so this is a glacier cord and where is it used it's for securing yourself against faults in a crass if you would fall in there you have covered with snow so the snow kind of dampens the Fall mhm so this is why you don't need the Dynamics in this type of rope this is a shoelace yeah 6 mm is this dyo or yeah on the inside it's a dyema on the outside it's a polyester AR and this Glacier people came up with a thought that it's okay to fall on this well cuz you don't fall well then don't use it so we put this cord in a drop tower with relatively small amount of slack and we wanted to see what happens when you apply a dynamic load on the super strong yet stiff material oh my God it's always so loud in here what was the force 7.9 so what force do you expect out of dynamic rope on the same fall m I would say around 3.6 3.7 3.5 so 3.6 and 3.5 want to play some bets what's your guess 3 kilon Neons okay he's paying for dinner no the closest one p for the [Laughter] dinner [Music] what okay so I'm playing for the dinner so as you can see material which is rated for 14 kiltons for a static scenario broke at around 8 in a dynamic drop which is a peculiar observation on itself but that also shows that incorporating these super strong materials into Dynamic climbing ropes is not that trivial now the second problem comes from saying that if you can't measure it you can't improve it and turns out that measuring cut resistancy in climbing ropes is a very tricky top IPC in 2002 UAA proposed a test similar to a standard drop test but here the Rope was falling over a sharp edge but the problem was the values that we got or the values that they got back then were just inconsistent within the test but also between different institutes and Laboratories so 2 years later the test was withdrawn and since then a lot of different tests were tried out by different organizations and mammut also also had their own idea it's a pendulum swing with a sharp knife is dropped onto a pre-loaded rope so instead of the Rope falling with the weight you had rope static and the knife was falling exactly the knife was falling and you measured how high the knife came after the cutting and then you could calculate how much energy was necessary to cut it so we worked three years on that but at some point we also had to say yeah it's giving inconsistent values opened more questions than now the common problem with many of those tests were that either the forces were unrealistically high or the Dynamics in those test introduced too much variability meaning when the Rope is falling on some kind of sharp edge it will never fall in exactly the same way so in 2018 edet proposed a slightly different approach where they eliminated all the Dynamics here the rope is tensioned to desired load and then the discs spins and cuts the Rope and the Machine is measuring how far the disc had to travel to cut the rope in 2015 there was an accident where two people were lowered on a single 8.7 mm rope the Rope moved a bit over a sharp edge and it was cut and since this test reproduces the accident scenario really well edet managed to answer a very important question what had a bigger imp impact in the accident the fact that they used super thin 8.7 mm rope or that they were lowered two people at the same time first we loaded two different ropes to 160 kg imitating two climbers hanging and even though ropes had different diameters the cut resistance was very similar but then they took the same rope but loaded it with different load and this time the difference was much bigger this shows that the load on the Rope has a much bigger impact than the diameter of the Rope so a great takeaway would be to avoid practices where two people are hanging on one strand of the Rope but at the same time 160 kilos that we used is not that much when we start talking about Dynamic scenarios their forces can reach up to 4 kons and also the cutting patterns become way more more complicated recently there was a very interesting paper published which took ropes that were cut and looked through the microscope and what they found was four dominating patterns the first one was a clean cut the second one was a tiered cut as if you would be cutting with a dual knife then they found some mushrooms these happened from high-speed fiber overload and lastly molten fibers and then we looked what p patterns they will find in ropes cut by different tests starting with ederly disc which produced a lot of Clean Cuts but also a lot of tiered Cuts this probably happened because the disc actually has these small teeth next they looked into the old mammut test and this one was pretty much dominated by mushrooms and the possible explanation is because the Rope was tensioned to unrealistically high Force and of course I had a question why didn't we use more realistic loads on this test when we lowered the preloading to 3 4 Kon then uh some of these ropes have not been able to be cut we were not able to compare the results you wanted that all the ropes will be cut but then you can measure how much it takes that was the difficulty of the test yeah okay next we looked into the old uiaa test and here we found a lot of mushrooms but also a lot of molten fiber and finally they simulated a realistic Dynamic scenario where the Rope was running across a sharp granite edge and also they compar the patterns in different parts of the Rope like The Shift versus the core and after all the analysis the study concluded that no test method can fully replicate the complex breaking mechanism observed during an accident simulation so yeah a deep rap hole but this brings us to the best part of this video ah fancy this thing can go up and down yeah you don't like walking ladders so you made the machine which goes up and down Dano was climbing this Ladder Up and Down millions of times it kind of feels that it grabs the edge but it's not like super cut yeah I mean I wouldn't even think outside that this is an issue there sever edges out in the mountains that are much sharper than this yeah so if we do the tests then you will be afraid of climbing after it here you have this 45° surface so it's like 90° and then 45° cut yes cut yeah yeah so it's not actually like a pointy Edge it's relatively rounded Edge but the granite has this roughness to it yes I would say so let me get the reason we cannot make this standardized is because it's impossible to make this granite edge standard like yeah so this test setup is not something that aims to be a standardized test method that needs to be reproducible in different places so you need that exact same granite edge at in 10 different places this was not the goal it was for us in the development to learn how different constructions are behaving thicker diameters thinner diameters different shth con instructions just to get an insight for that okay ready 3 2 one and go 1 go well I wouldn't want to be a climber in this case Qui cut quiet cut that's a quiet cut um 3 2 1 go W and this one's friend holding on yeah but it's just being pulled out it's not holding anymore huh so you can see where the cor strs were cut we have one left it was completely pulled out this is the original end and you can see the whole that remains and how hard is the fall what's the force to the climber I would say it's a realistic fall with realistic forces 3 kiltons or 300 kog all right our first rope was failing very easily so we change to a thicker one all right 3 2 1 go [Music] it's crazy cuz it looks like a tiny fall and a tiny swing and it went yesterday we basically spent the day breaking ropes and yeah I I wouldn't have go straight to the to the to the to the Rock to climb because no wasn't the goal to be the opposite well it as a climber it kind of scares you to see this a little yeah that's that's true all right moving to even thicker 9.9 mm rope 1 go wow that's quick you can see the different types of cutting mechanisms here first the chef has been cut and then it kind of looks like the Rope is remaining on one position but the load is pulling more and more yeah you see the cover the the course breaking one after each other yeah so it's 3 seconds for the whole rope to break it's quick that's very quick mhm oh exciting so um shall we do okay let's do the thickest rope on our list 3 2 one go so I don't know who still buys such monster [Music] ropes but I guess here you go that's for your fear of fall fall ing the slow motion torture so yeah subscribe and I promise that the Rope is not going to break come on the button is down there we need you thank you for subscribing you're the best so as you can see while adding more material and making the ropes thicker does help a little bit it's not by much and obviously mammut wouldn't be inviting me just to show how all the ropes are failing they actually been working on something new ah so this is the new row yes so it has an extra something inside oh look at that I would not even be able to guess that it's made out of different material it feels also kind of fabric soft I was thinking you I will open this and we'll find some metal inside no it's textile and the key component is the intermediate Chief here you have here a intermediate chief that protects the core so normally ropes have shift and then they have the core and and this rope has one more sheath you can say this intermediate sheath is made of um high strength aramite fibers that have an overlength so with this overlength um they are free from tension this is actually very interesting while aramite is a super strong material commonly used in safety equipment like cut resistant gloves or bulletproof vests however as we've seen before arite is very stiff so to solve this they needed to create a design where nylon in the Rope would stretch and absorb the impact but aramide would stay without load this is the so-called we call it the hybrid Yan what is uh made of two different fibers so this middle layer is not only arite it's a hybrid yes okay and you see that there is one with a longer yarn inside yeah and one is sh okay so there is two Thin strings one is completely stretched now and the other one is curled around the stretched one yes this is the one with the over length if you load it now you do not load the cut resistant fiber okay to illustrate this is an elongation curve of a pure nylon and this is a hybrid yarn without an overlength so not good good but by introducing an overlength in aramite they managed to achieve a curve like this so basically during the fall you probably are not even going to feel any difference on this rope no nice and why is it hybrid inside why is it not all armed it will not um be held in position so you need anara because it you have the overlength anywhere and if you move with the Rope the maybe it changes the place that's a very smart design now it makes more sense how does it come back after load cuz otherwise you would stretch and then the middle layer would move somewhere but since you have some nylon in it it will reset the middle layer probably as well yes of course mhm now as a fun fact this robe has only 4% of its weight in aramite so let's see what that does ready to Launch 3 two one go [Music] [Music] who oh but the core it's only hanging on the core strands yes middle sheath is offering a protective layer so it's not like the middle layer is indestructible no no of course not a but the core strands barely got any damage yeah just a tiny bit Yeah so while this middle layer was adding extra protection for the Rope it was still eventually cut right outside of the camera frame sorry 3 2 one go it's about does it hold in this scenario or not mhm so we are kind of deducting from this test setup that it does perform significantly better than normal inline rope with the same diameter so if you look in keeping the same weight of the rope and same handle you will get an extra safety margin on top but the thing is something that you need to be aware of just because you have an extra safety margin doesn't mean it will absolutely not break this is no so a very interesting design indeed and while I'm still waiting for completely indestructible middle layer there was something that had actually even bigger impact on the cut resistance so instead of having the Rope safely attached to the beam I came up with a brilliant idea to attach it to myself no I'm I'm curious if it will break when I will be L yeah no I think um it won't yeah because Dynamics also play a big role so but let's say I I panic as a bler and I take really hard will it break that we will find out so let's say what I'm afraid is that I will jump and I will end up there and then it will break and I will fall yeah that would suck CIA was nice to meet you H any any last words um for science okay ano I see some anxiety sweat PS go okay 3 2 1 so my plan was to take during the fall and at the same time go down to cause as hard catch as possible however since I was belaying with a tube raising my hand up was causing the Rope to slide through the blay device way too much but the Rope was still damaged now for the second attempt I decided to not take and just go down okay so for the climber it was a force of 2.98 so almost 3 kons in our previous experiments where we had the Rope attached to the beam ropes were breaking at slightly higher forces so to match that since now we have a little bit of extra rope we decided to slightly increase the fall yeah you were too fast then so yeah I've heard that dying is against YouTube monetization policy especially in front of so many cameras so I'm glad I didn't but since my timing was meh let's try again 2 1 [Applause] yes I guess my climber did not VI that was beautiful B where is my climber it actually broke not on the first impact I felt like I caught it and then it was sliding and then it broke and then I had like T and P nice okay now we tried the same but I will uh delay softly ready y three 2 1 now for the soft catch since I was belaying with the tube my idea was to Simply let the Rope slide through it however my timing was Mech again I couldn't see the climber okay don't judge huh nothing that's so cool so first let me give you the force 2.3 so 2.3 it's really nothing huh it's so chronics nothing nothing nothing nothing what not even abrasion what absolutely nothing we the wrong side yeah yeah it burned that is crazy it just burned a little bit on top but I would still climb with this rope yeah totally I was almost sure that it will not break but I was not expecting to the difference to be that drastic yeah all right so far we explore the dangers of sharp rocks but another massive danger comes from sharp climbing equipment this is for example in the climbing gym in the first caribiner oh the very very first quick draw in the gym was sharp and it cut somebody's rope mhm the Rope went like like this in the Carabiner and then up as you can imagine the climbing gym and so it sharpened it in a really bad way and for many many years maybe uh no one Dropped In in the first Quick Draw also no one inspected it in the gym the person fell into the first Quick Draw and then the the Rope ripped so what is this test well we're cutting ropes once again this time we're dropping the ropes over a sharp Carabiner it has a very sharp edge actually yeah you would notice if something like this would be out there three two one go you have to see this yeah it looks again very violent my God that one that was not something I was expecting 3 2 1 go I think Bing it is oh it's so scary how it goes like for like 2 3 seconds goes zoom and then just boms it explodes now assuming the Rope would not fail this test was set to produce around 3 and A2 ktons to the climber so again imitating real life scenarios oh my God that happened happens so fast it's not getting any better right still terrifying is it for you yeah it's shocking honestly like it it's such a violent explosion horrible gives me nightmares and 9.8 we go wow the Rope uh it survived but it's uh yeah it's pretty damaged I want to show you something because of this impact you create so much friction that actually this is like a part that melted it's like a little cap so this thing melted on the Carabiner and then the rest of the Rope was just going over it so it kind of created a protective uh piece of material that the rest of the Rope was sliding over this rope we know that it can break but but sometimes it can also hold so it's like a little bit of a [Music] gamble all right next 10.2 mm monster [Music] rope so yeah sometimes more is better but in case you want less here is a new construction rope first it cut through the outer shf it failed here but the sharp edge was traveling along the longitudinal side of the rope and kept on damaging but there um the middle Chef was protecting the co strand so this was good the craziest thing that this is this is fabric this is textile mhm and we are falling on it and it's holding and comes back like this coming back is always the most fascinating thing for me if you load it and you put it on the table and you see it shrinking back slowly it lives H you should name your rope you can write a comment what name you give to your rope we're curious the name with the most up votes will get a free rope from mammut is that the case that' be cool let just's make that happen okay yeah that's that's that so for whom is this rope for a sailor for sailor a nice wooden boat yeah it matches then ah we are talking not about this we're talking about this rope so should I buy this rope for going to the cracks or it has a different intent for whom this rope is actually mountaineering Ridge climbing multi-pitch climbing where yeah there are a lot of sharp edges also maybe ice climbing is where you maneuver with a lot of Sharp Tools already single pitch climbing yeah sport climbing Trad climbing do you really need it I would say hey it depends on the route why wouldn't I want this in a crack will it last less long is it less durable since the sheath is you said a little bit thinner yeah so you have a little bit less uh sheath since we had to make room for the aramid uh shf did you run this through your abrasion testing machine yes we saw a decrease but you know in German we have the saying that you want theing Theo so you want and a a pig that has wool and is also laying eggs so you want you want an a all overall package that does not exist so this is kind of the thing with robes you can't have it all at once so that was a journey which makes me really curious to see what's coming next and what rope names you going to put down in the comments and also making this video took me over 3 months many locations and many smart humans helping me so probably not the best strategy for a successful YouTube business and it would definitely not be possible without kind people supporting me on my patreon and in other means so I send a lot of low gravity days to these kind of people these kind of kind people and thank you for watching and see you in the next next one