WEBVTT 00:00:00.000 --> 00:00:10.808 36C3 preroll music 00:00:13.623 --> 00:00:21.449 Herald Angel Noujoum: Hello and welcome to our next talk, 00:00:21.449 --> 00:00:26.630 Why 3D printing clothes is NOT the future. Short question to the audience: 00:00:26.630 --> 00:00:32.103 Who of you has already 3D printed anything? Please raise your hand. 00:00:32.103 --> 00:00:35.640 That's what I thought, I estimate that's about 80 % of the audience in this hall. 00:00:35.640 --> 00:00:38.860 I am not surprised, it is the topic of this talk, that's why you are here. 00:00:38.860 --> 00:00:41.606 Second question: Who of you 00:00:41.606 --> 00:00:47.059 has already tried 3D printing clothes? Please raise your hand again. 00:00:47.059 --> 00:00:54.539 I see four people. So, how did it go? 00:00:54.539 --> 00:00:58.082 One person indicates that it worked out well, 00:00:58.082 --> 00:01:02.399 the others are showing hand gestures of "not that well". 00:01:02.399 --> 00:01:05.513 Who of all the people that have already 3D printed 00:01:05.513 --> 00:01:09.930 has thought about printing clothes? 00:01:09.930 --> 00:01:12.869 Ok, about 10 people have thought about that. 00:01:12.869 --> 00:01:17.540 Our next speaker, Rebekka, will tell you why it might not be the best idea 00:01:17.540 --> 00:01:22.320 to 3D print clothes. On the internet 00:01:22.320 --> 00:01:27.270 and especially Twitter, Rebekka is known by her nickname Kurfuerstin 00:01:27.270 --> 00:01:31.619 and she is a clothing technician. Her research includes 00:01:31.619 --> 00:01:35.120 traditional apparel production, she has worked in a fashion company, 00:01:35.120 --> 00:01:38.737 at the theater and at a tv show. 00:01:38.737 --> 00:01:42.459 Also, she is researching innovative techniques such as 3D printing 00:01:42.459 --> 00:01:46.963 and virtual clothing simulation, 00:01:46.963 --> 00:01:50.709 meaning software that realistically simulates clothes 00:01:50.709 --> 00:01:55.770 on a virtual avatar. 00:01:55.770 --> 00:01:58.940 Have fun with the talk , I hope you will learn a lot 00:01:58.940 --> 00:02:01.953 and please welcome Rebekka 00:02:01.953 --> 00:02:03.663 with a round of applause. Thank you. NOTE Paragraph 00:02:03.663 --> 00:02:08.490 applause 00:02:08.490 --> 00:02:12.280 Speaker Rebekka/Kurfuerstin: I just received some mail really quick, 00:02:12.280 --> 00:02:17.312 but that won't stop me from giving my talk. Welcome, 00:02:17.312 --> 00:02:22.140 nice to see you all here, in this hall and on the live stream and... 00:02:22.140 --> 00:02:26.480 additional mail, okay, a lot happening on this stage. I will maybe read that later, 00:02:26.480 --> 00:02:33.079 but it is great to know that the post office system works! 00:02:33.079 --> 00:02:38.129 The title of my talk is "Why 3D printing clothes is NOT the future". 00:02:38.129 --> 00:02:44.087 It will be about the properties of 3D printed clothes and 00:02:44.087 --> 00:02:50.599 what would need to happen in order for it to be a serious alternative 00:02:50.599 --> 00:02:54.402 for everyday wear. I was just introduced as a clothing technician. 00:02:54.402 --> 00:02:57.749 In case you don't know what this strange combination of words means, 00:02:57.749 --> 00:03:03.689 clothes and technology, a short explanation. 00:03:03.689 --> 00:03:07.319 When clothes are made, at one side, 00:03:07.319 --> 00:03:12.511 you have the design, the idea. But the realization, the production, 00:03:12.511 --> 00:03:16.989 happens somewhere else entirely and by some other person. 00:03:16.989 --> 00:03:20.920 In a simplified way, a person creates the design for a dress 00:03:20.920 --> 00:03:24.069 and says: I designed this dress. 00:03:24.069 --> 00:03:29.520 So they have a nice picture from which you can learn some information, but not much. 00:03:29.520 --> 00:03:33.560 And they go to a factory and say: please make this dress. 00:03:33.560 --> 00:03:37.720 The production will kindly ask: where is the table of information? 00:03:37.720 --> 00:03:41.650 Because the production site wants to have all the information about the dress. 00:03:41.650 --> 00:03:47.099 And the designer then asks: what? And the production then asks: what? 00:03:47.099 --> 00:03:49.920 And that would be the end of it. 00:03:49.920 --> 00:03:53.529 Because the factory wants to know, which fabric do we need for the dress, 00:03:53.529 --> 00:03:58.730 and how much? Which sizes will be made, and how many dresses in which sizes? 00:03:58.730 --> 00:04:02.360 Which machines do we need for that, what text will be on the care instruction labels 00:04:02.360 --> 00:04:05.760 and what will be the exact position of the labels on the side seam in cm? 00:04:05.760 --> 00:04:11.360 All those questions cannot be answered by the illustration of the dress. 00:04:11.360 --> 00:04:14.959 And that is where clothing technology comes in, as the intersection between design and production. 00:04:14.959 --> 00:04:20.570 It's about the technical feasibility and 00:04:20.570 --> 00:04:25.110 what needs to be done to manufacture clothes. 00:04:25.110 --> 00:04:29.590 It's about materials, quality, prices and locations. 00:04:29.590 --> 00:04:34.710 Where should the production take place, and when? 00:04:34.710 --> 00:04:37.610 All these questions need answers and that is the responsibility 00:04:37.610 --> 00:04:43.169 of clothing technicians. And this kind of reality check, 00:04:43.169 --> 00:04:48.379 the perspective of feasibility, is the perspective I also chose to examine 3D printing. 00:04:48.379 --> 00:04:52.090 If you search for the words "3D print" and "clothes", you will get headlines like these. 00:04:52.090 --> 00:04:58.930 For example: 3D printing will bring flexibility into the fashion industry. 00:04:58.930 --> 00:05:03.110 Or: The fashion of the future. Or: Will the street wear of the future be 3D printed? 00:05:03.110 --> 00:05:08.020 Or: Can 3D printing fundamentally change the fashion industry? 00:05:08.020 --> 00:05:12.070 A few years ago, the headlines were even more sensational. 00:05:12.070 --> 00:05:15.759 They were predicting that by 2020, we would print a sweater in the morning, 00:05:15.759 --> 00:05:19.270 melt it down in the evening and then print a new one the next day. 00:05:19.270 --> 00:05:21.700 Nowadays, the predictions have become a bit more careful, 00:05:21.700 --> 00:05:24.400 at least with a question mark at the end. 00:05:24.400 --> 00:05:28.889 But even from these headlines, you get the sense that something 00:05:28.889 --> 00:05:33.423 will fundamentally change the fashion industry. 00:05:33.423 --> 00:05:37.990 There is also the hope of a sustainable production 00:05:37.990 --> 00:05:41.180 with the argument, that the procedure of 3D printing is sustainable. 00:05:41.180 --> 00:05:45.287 Sustainability is a major topic in the fashion industry. 00:05:45.287 --> 00:05:48.539 The question is if 3D printing might be the solution. 00:05:48.539 --> 00:05:54.569 Clothes have already been 3D printed, 00:05:54.569 --> 00:05:58.289 it's not even that new or unrealistic. 00:05:58.289 --> 00:06:02.300 There are entire 3D printed collections and I will show some examples now. 00:06:02.300 --> 00:06:07.990 In Israel, Danit Peleg printed her entire final collection of five outfits. 00:06:07.990 --> 00:06:13.169 In Israel, Danit Peleg printed her entire final collection of five outfits. 00:06:13.169 --> 00:06:18.449 One example is the two piece outfit on the right, a top and a floor length skirt. 00:06:18.449 --> 00:06:25.110 The skirt has been printed using only desktop printers, 00:06:25.110 --> 00:06:30.169 meaning that it consists of modules of A4 size 00:06:30.169 --> 00:06:34.169 that have been connected afterwards. 00:06:34.169 --> 00:06:37.930 It is flexibel, because it was printed with a flexible filament, 00:06:37.930 --> 00:06:42.160 but also because it made up of a zigzag structure 00:06:42.160 --> 00:06:45.936 that allows for it to pull on it. 00:06:45.936 --> 00:06:50.889 If you pull it up, it bounces up and down. 00:06:50.889 --> 00:06:55.020 The jacket is the first 3D printed ready-to-wear 00:06:55.020 --> 00:07:00.039 article of clothing that you can order online, 00:07:00.039 --> 00:07:04.970 in limited edition of 100 pieces. 00:07:04.970 --> 00:07:10.400 It costs 1500 $. 00:07:10.400 --> 00:07:13.860 You can choose the color and some writing on the back 00:07:13.860 --> 00:07:17.991 and then the jacket will be printed in 100 hours. 00:07:17.991 --> 00:07:24.110 Another example is from the design collective Nervous System, 00:07:24.110 --> 00:07:28.969 who have developed the Kinematics System. 00:07:28.969 --> 00:07:32.910 It consists of triangles that are connected by hinges, 00:07:32.910 --> 00:07:38.397 making the whole structure flexible. 00:07:38.397 --> 00:07:43.830 But it is made of a hard material. It can move, but it is not elastic 00:07:43.830 --> 00:07:48.530 and it rattles a bit when you move. They also developed an opaque version. 00:07:48.530 --> 00:07:53.199 The dress on the right is based on the same triangle structure, 00:07:53.199 --> 00:07:58.291 but there are some kind of petals on top of it. 00:07:58.291 --> 00:08:03.650 So the dress is opaque. 00:08:03.650 --> 00:08:09.530 A third example is the Pangolin Dress 00:08:09.530 --> 00:08:13.159 which is also made of a structure of interlocked modules 00:08:13.159 --> 00:08:16.360 that can move on top of and into each other, 00:08:16.360 --> 00:08:21.789 thus making the structure flexible. 00:08:21.789 --> 00:08:27.449 You can move in the dress and the dress adjusts to your movements. 00:08:27.449 --> 00:08:31.148 One of the people working on it is Travis Fitch, a designer working in New York. 00:08:31.148 --> 00:08:35.229 I contacted Travis and said: I am a clothing technician, I love numbers. 00:08:35.229 --> 00:08:39.473 How do you know if a newly developed structure is suitable for a dress? 00:08:39.473 --> 00:08:43.959 How do you know if the elasticity is high enough 00:08:43.959 --> 00:08:49.500 to use it in a piece of clothing? 00:08:49.500 --> 00:08:53.890 Do you do laboratory tests? 00:08:53.890 --> 00:08:59.630 And he answered, well, I pull at it and then I either say it is okay or not. 00:08:59.630 --> 00:09:03.040 So the clothing technician in me came through and said, 00:09:03.040 --> 00:09:08.490 well how about numbers? So I offered to test some of his structures, 00:09:08.490 --> 00:09:15.010 to conduct some laboratory experiments 00:09:15.010 --> 00:09:18.930 in order to examine how the properties can be expressed in numbers and units. 00:09:18.930 --> 00:09:23.324 Those were only three examples. There are many more 00:09:23.324 --> 00:09:29.070 on catwalks and in fashion shows. It is clear that those examples are not everyday wear. 00:09:29.070 --> 00:09:34.410 They are special made-to-order products, 00:09:34.410 --> 00:09:38.200 it takes months to create them, 00:09:38.200 --> 00:09:42.529 they consist of 300 different pieces that need to be assembled. 00:09:42.529 --> 00:09:47.190 But the headlines about fundamentally changing the fashion industry 00:09:47.190 --> 00:09:50.660 are about everyday wear. 00:09:50.660 --> 00:09:55.043 Custom-made items on a catwalk do not change the whole industry. 00:09:55.043 --> 00:09:58.720 Something needs to happen before that applies to everyday wear. 00:09:58.720 --> 00:10:03.779 That is why I ask, what kind of properties do clothes need to have 00:10:03.779 --> 00:10:07.870 in order to be everyday wear, meaning clothes 00:10:07.870 --> 00:10:13.846 that we can wear every day and for every occasion? 00:10:13.846 --> 00:10:19.310 First of all, clothes need to be comfortable. 00:10:19.310 --> 00:10:24.300 There are four aspects of wearing comfort. 00:10:24.300 --> 00:10:29.540 First, the psychological wearing comfort which is about fashion trends, 00:10:29.540 --> 00:10:36.379 societal norms and individuality. 00:10:36.379 --> 00:10:40.240 The fact that I am standing here in a t-shirt and a hoodie 00:10:40.240 --> 00:10:44.339 is particularly apt for this congress. 00:10:44.339 --> 00:10:47.610 On another business conference I might have worn something different. 00:10:47.610 --> 00:10:52.360 And that people are driving around in onesies and goose costumes 00:10:52.360 --> 00:10:57.856 is also very specific for this group right here. laughter 00:10:57.856 --> 00:11:01.661 What I mean by this is that people feel comfortable wearing this in this specific context 00:11:01.661 --> 00:11:04.120 and might not feel at ease in another context, 00:11:04.120 --> 00:11:06.510 although the clothes themselves have not changed. 00:11:06.510 --> 00:11:11.220 That is the psychological wearing comfort. 00:11:11.220 --> 00:11:16.310 The next-to-skin-comfort is about the feeling of something on the skin. 00:11:16.310 --> 00:11:21.420 Surfaces can be soft or scratchy, they can also cause allergies. 00:11:21.420 --> 00:11:26.190 So it is about the direct contact on the skin. 00:11:26.190 --> 00:11:30.930 The physiological wearing comfort is very important as well. It's about the climate control 00:11:30.930 --> 00:11:35.055 of the body and about how clothes can keep us warm but also allow for moisture to evaporate. 00:11:35.055 --> 00:11:38.890 The human body has this amazing system of protecting us from overheating. 00:11:38.890 --> 00:11:44.490 We start to sweat and the moisture evaporates. 00:11:44.490 --> 00:11:49.540 But the evaporation has to happen through the fabric of our clothes. 00:11:49.540 --> 00:11:54.100 Some clothes allow for better evaporation than others. 00:11:54.100 --> 00:11:58.870 This aspect is incredibly important for our comfort when wearing clothes. 00:11:58.870 --> 00:12:05.209 The fourth aspect is the ergonomical wearing comfort 00:12:05.209 --> 00:12:10.811 which is about freedom of movement and that is what I examined in detail. 00:12:10.811 --> 00:12:14.639 Freedom of movement in clothes is achieved by the fit of a piece of clothing, 00:12:14.639 --> 00:12:20.350 mainly meaning how tight it is on the body. 00:12:20.350 --> 00:12:25.860 Secondly, it is achieved by the elasticity of the materials used. 00:12:25.860 --> 00:12:29.380 This is very important because there are parts of our body where we need 50% stretching, 00:12:29.380 --> 00:12:35.070 for example at our knees and elbows. 00:12:35.070 --> 00:12:38.790 If you move your arm like this, then the clothes need to allow this movement 00:12:38.790 --> 00:12:42.019 without tearing apart. 00:12:42.019 --> 00:12:47.670 Without elasticity, the sleeve would be destroyed 00:12:47.670 --> 00:12:51.940 or would change its form and create buckles. 00:12:51.940 --> 00:12:56.570 If we have a very tight sleeve 00:12:56.570 --> 00:13:00.300 made from a material that is not elastic 00:13:00.300 --> 00:13:03.486 the sleeve at the elbow would take the shape of our elbow. 00:13:03.486 --> 00:13:07.796 So we need a material with the capability to rebound. 00:13:07.796 --> 00:13:10.579 After we have moved the arm like this, the sleeve at the elbow 00:13:10.579 --> 00:13:15.230 will go back to its original shape. 00:13:15.230 --> 00:13:18.730 So if a material is not elastic, it is not that suitable for clothes. 00:13:18.730 --> 00:13:22.000 It is possible, but then it needs to be compensated by the cut of the clothes, 00:13:22.000 --> 00:13:25.199 in that case, it cannot be too tight. If a piece of clothing is loose fit, 00:13:25.199 --> 00:13:29.160 the elasticity of the fabric is not that important. 00:13:29.160 --> 00:13:35.339 I wanted to examine the influencing factors on the elastic properties 00:13:35.339 --> 00:13:39.389 of 3D printed structures in order to actively influence the elasticity. 00:13:39.389 --> 00:13:43.315 This could be used 00:13:43.315 --> 00:13:47.226 to enhance the wearing comfort of 3D printed clothes 00:13:47.226 --> 00:13:54.320 and thereby get us a bit closer to 3D printed everyday wear. 00:13:54.320 --> 00:13:59.805 Elasticity in textile structures, fabrics, is achieved by two aspects. 00:13:59.805 --> 00:14:04.050 First, a material itself can be elastic. 00:14:04.050 --> 00:14:08.260 In fabrics, this is mostly elastane. 00:14:08.260 --> 00:14:11.720 Elastane can be stretched 300% and will return to its original length. 00:14:11.720 --> 00:14:15.758 It is used in a majority of clothes, 00:14:15.758 --> 00:14:22.860 mostly in the ratio 98% cotton and 2% elastane. 00:14:22.860 --> 00:14:26.903 2% are enough to make a shirt elastic enough to easily put it on 00:14:26.903 --> 00:14:31.967 while at the same time being tight and not starting to buckle after wearing. 00:14:31.967 --> 00:14:36.170 The second possibility is structural elasticity. 00:14:36.170 --> 00:14:41.370 In clothing, this is mainly achieved by creating knitwear. 00:14:41.370 --> 00:14:47.320 If you pull at knitwear, 00:14:47.320 --> 00:14:50.579 the loops will change their shape. 00:14:50.579 --> 00:14:54.870 In this manner, you can create an elastic structure, 00:14:54.870 --> 00:14:59.903 even with materials with low elasticity. 00:14:59.903 --> 00:15:04.994 For example, cotton fibers are not very elastic. But if you create a knitwear 00:15:04.994 --> 00:15:07.949 made of cotton threads, the fabric can be very flexible and elastic. 00:15:07.949 --> 00:15:13.899 In 3D printed structures, 00:15:13.899 --> 00:15:18.660 an elastic material can be used as well, for example TPU. 00:15:18.660 --> 00:15:23.449 TPU is short for thermoplastic polyurethane. Polyurethane is a primary part of elastane, too. 00:15:23.449 --> 00:15:28.360 So TPU and elastane have very similar properties based on their chemical composition. 00:15:28.360 --> 00:15:38.259 Structural elasticity is also possible. 00:15:38.259 --> 00:15:43.680 It is possible to print meshes, 00:15:43.680 --> 00:15:48.459 but you can also create different shapes like curves, arches, helices or springs. 00:15:48.459 --> 00:15:53.050 In short, shapes that you can compress or pull at, 00:15:53.050 --> 00:15:58.350 so that you will first pull at the structure before pulling at the material itself. 00:15:58.350 --> 00:16:02.180 However, the design depends on the printing method. There are several 00:16:02.180 --> 00:16:06.380 different methods and not all of them are equally suited to create certain shapes. 00:16:06.380 --> 00:16:11.550 For my research, I focused on two of them. 00:16:11.550 --> 00:16:16.360 First, the FLM, short for fused layer modeling, 00:16:16.360 --> 00:16:20.779 sometimes also called FDM, short for fused deposition modeling. 00:16:20.779 --> 00:16:25.197 You heat a thermoplastic filament 00:16:25.197 --> 00:16:29.759 and push it through a nozzle 00:16:29.759 --> 00:16:33.839 The nozzle then lays the strand of material on the printing bed. 00:16:33.839 --> 00:16:39.720 All layers on top of each other make the object. 00:16:39.720 --> 00:16:46.230 If an object has an overhang like the shape on the left, 00:16:46.230 --> 00:16:50.920 you need support structures. 00:16:50.920 --> 00:16:56.029 In every layer, the extruder will also build the supporting columns. 00:16:56.029 --> 00:17:00.000 When the object is finished, 00:17:00.000 --> 00:17:04.530 the support structures can be removed. 00:17:04.530 --> 00:17:09.258 This is not a problem for hard materials, 00:17:09.258 --> 00:17:13.770 you can easily break it off and sand the surface. 00:17:13.770 --> 00:17:17.890 But for elastic materials, it's a different situation. 00:17:17.890 --> 00:17:22.220 If you pull at it, it will not break off, but simply stretch. 00:17:22.220 --> 00:17:26.859 So if you want to print elastic shapes with overhangs or interlockings, 00:17:26.859 --> 00:17:31.759 this method is not recommended. 00:17:31.759 --> 00:17:34.700 The support structures cannot be broken off, 00:17:34.700 --> 00:17:38.380 they would have to be cut off with scissors, 00:17:38.380 --> 00:17:41.309 so that would take a long time. 00:17:41.309 --> 00:17:43.090 Interjection: Water soluble support structures! 00:17:43.090 --> 00:17:47.345 Speaker: Yes, good idea, unfortunately that does not work for TPU yet. 00:17:47.345 --> 00:17:49.890 Waterbased support structures are usually made of PVA. 00:17:49.890 --> 00:17:54.392 you can remove them with water afterwards. 00:17:54.392 --> 00:18:01.730 But the melting temperatures of PVA and TPU do not match. 00:18:01.730 --> 00:18:06.880 TPU requires a very high temperature, I printed with 215°C. 00:18:06.880 --> 00:18:10.564 At this temeprature, PVA is already decomposing, its melting temperature is lower. 00:18:10.564 --> 00:18:16.960 So it is a good idea, but at the moment it does not work yet. 00:18:16.960 --> 00:18:21.390 I am sure that something will be developed 00:18:21.390 --> 00:18:26.720 to solve this problem, though. 00:18:26.720 --> 00:18:30.410 The other method is SLS, short for selective laser sintering. 00:18:30.410 --> 00:18:34.500 An entire layer of powder is laid on the build plate. 00:18:34.500 --> 00:18:40.391 A laser melts the fine grain powder in order 00:18:40.391 --> 00:18:44.370 to create the desired shape layer by layer. In this case, 00:18:44.370 --> 00:18:50.001 the powder itself is the support structure, so you do not need to print 00:18:50.001 --> 00:18:56.480 supporting columns. In the end, the entire printer is filled with a block of powder 00:18:56.480 --> 00:19:00.794 and somewhere in there, the object can be found. 00:19:00.794 --> 00:19:06.970 The powder is removed and can be reused. 00:19:06.970 --> 00:19:13.570 For my research, I examined several structures. 00:19:13.570 --> 00:19:17.929 The ones on the left and in the middle are created from powder. 00:19:17.929 --> 00:19:25.380 So it was possible to create some height and chain-like shapes. 00:19:25.380 --> 00:19:32.400 I had different sizes. 00:19:32.400 --> 00:19:36.909 The smaller size is much more flexible, 00:19:36.909 --> 00:19:43.070 you can easily move it and fold it. 00:19:43.070 --> 00:19:46.470 The modules can be shifted into each other. 00:19:46.470 --> 00:19:51.239 You can compress it and pull at it and the structure is very flexible. 00:19:51.239 --> 00:19:57.667 As I said, for the other 3D printing method, the possibilities in shape were limited. 00:19:57.667 --> 00:20:01.850 This structure is based on a pattern of rhombs that was extruded. 00:20:01.850 --> 00:20:08.780 If you pull at it, the shape of the rhomb changes 00:20:08.780 --> 00:20:13.264 before the material itself is strained. 00:20:13.264 --> 00:20:16.620 Again, I had different variations in size and height 00:20:16.620 --> 00:20:21.600 in order to examine the influencing factors on the elastic properties. 00:20:21.600 --> 00:20:26.279 in order to examine the influencing factors on the elastic properties. 00:20:26.279 --> 00:20:30.489 How can you examine elastic properties at all? 00:20:30.489 --> 00:20:36.215 How can you examine elastic properties at all? 00:20:36.215 --> 00:20:41.211 With a so-called tensile test. 00:20:41.211 --> 00:20:47.370 You don't test a piece of clothing, you only test a fabric swatch. 00:20:47.370 --> 00:20:53.060 The swatch is clamped into a tensile test machine which then pulls with constant velocity. 00:20:53.060 --> 00:20:57.501 The corresponding software automatically creates a diagram like the one on the right. 00:20:57.501 --> 00:21:03.480 It shows the elongation in %, 00:21:03.480 --> 00:21:08.250 meaning how long the fabric swatch has been stretched, 00:21:08.250 --> 00:21:12.230 and on the other axis the tensile strength in N, 00:21:12.230 --> 00:21:18.090 how much strength is needed in order to achieve this elongation of the fabric swatch. 00:21:18.090 --> 00:21:23.370 This diagram shows the elongation, the elasticity and the tensile strength. 00:21:23.370 --> 00:21:26.820 I need to stress that elongation and elasticity is not the same. 00:21:26.820 --> 00:21:33.160 You can stretch something and it might have just gotten longer. 00:21:33.160 --> 00:21:37.490 If I stretch something 00:21:37.490 --> 00:21:41.179 and it returns to its original length, it is elastic. 00:21:41.179 --> 00:21:45.730 So that is a different property, 00:21:45.730 --> 00:21:51.190 which you can also gather from the stress-elongation-diagram. 00:21:51.190 --> 00:21:57.030 I tested all of my structures this way. 00:21:57.030 --> 00:22:01.110 Of course, you need to test several specimen in order to generate average values. 00:22:01.110 --> 00:22:05.656 So I had my numbers and units. 00:22:05.656 --> 00:22:09.650 But what do I do with that? 00:22:09.650 --> 00:22:17.059 I still need to know if these numbers are good or bad. There is a recommendation 00:22:17.059 --> 00:22:22.799 by the Dialog Textil Bekleidung in cooperation with the German Fashion Mode Verband, 00:22:22.799 --> 00:22:27.860 It is not a standard or a law, clothes do not have to have these properties. 00:22:27.860 --> 00:22:32.350 But it is a recommendation, what stretch properties clothing should approximately have 00:22:32.350 --> 00:22:37.640 and what kind of forces they should withstand. 00:22:37.640 --> 00:22:41.370 This is a small extract. It is divided by products, 00:22:41.370 --> 00:22:46.020 so trousers and skirts have different specifications opposed to underwear. 00:22:46.020 --> 00:22:50.299 If it is far from the body, meaning loose fit, lower tensile strengths suffice. 00:22:50.299 --> 00:22:54.514 If a piece of clothing is loose fit, 00:22:54.514 --> 00:23:00.610 the stretching properties are not that important. 00:23:00.610 --> 00:23:03.270 So I compared these numbers to mine and I found 00:23:03.270 --> 00:23:08.039 that the elongations of my structures were great. 00:23:08.039 --> 00:23:13.591 But the maximum force was not reached. 00:23:13.591 --> 00:23:18.040 So I can stretch my structures just fine, 00:23:18.040 --> 00:23:24.340 but I do not need a lot of force to tear them apart and that is a bad result. 00:23:24.340 --> 00:23:28.850 If I bend my elbow and the sleeve is destroyed, 00:23:28.850 --> 00:23:32.520 I do not want to use this structure for clothes. 00:23:32.520 --> 00:23:35.870 So the tensile strength of the 3D printed structures is lower 00:23:35.870 --> 00:23:41.180 than the recommended properties for clothes. 00:23:41.180 --> 00:23:45.279 I also wanted to examine the influencing factors on the elastic properties. 00:23:45.279 --> 00:23:51.090 From my results, I could see that the size of the modules influences the properties. 00:23:51.090 --> 00:23:56.929 The larger sizes show higher values than the smaller variations. 00:23:56.929 --> 00:24:01.864 However, the larger variations do not feel and move like fabric. 00:24:01.864 --> 00:24:07.018 The smaller variations are more fabric-like, 00:24:07.018 --> 00:24:11.115 but they didn't show very good tensile strengths. 00:24:11.115 --> 00:24:15.240 Aside from that, there was another influencing factor: the slicing software. 00:24:15.240 --> 00:24:23.300 The slicing software has two main tasks. 00:24:23.300 --> 00:24:29.299 Firstly, it slices the object into layers. Secondly, it transfers the information to the 3D printer, 00:24:29.299 --> 00:24:34.590 where the extruder has to be in order to create the shape of each layer. 00:24:34.590 --> 00:24:39.210 For example, if you want to print a vase like the one on the left, the first layer 00:24:39.210 --> 00:24:43.789 would be filled completeley, because we want to fill the vase with water and it should not leak. 00:24:43.789 --> 00:24:48.460 The path of the extruder could look like this, it would go in rows 00:24:48.460 --> 00:24:52.100 from one side to the other in order to completely fill the circle. 00:24:52.100 --> 00:24:55.600 The second layer would be a ring and the extruder might 00:24:55.600 --> 00:25:00.970 take a path like this, but a different path is also possible. 00:25:00.970 --> 00:25:07.121 There are many different slicing programs with many setting options. 00:25:07.121 --> 00:25:12.539 I took a closer look and I found that the extruder 00:25:12.539 --> 00:25:17.820 took a very specific path for my rhomb structures. 00:25:17.820 --> 00:25:23.450 It went to the intersection and then turned around. Under the microscope, 00:25:23.450 --> 00:25:27.620 you can see that this is exactly the place where the structure was torn apart. 00:25:27.620 --> 00:25:33.190 The extruder did not cross the intersection even once. 00:25:33.190 --> 00:25:37.190 At this point, the strands of material are only connected when a new, 00:25:37.190 --> 00:25:40.989 hot strand melts a little bit into the other, already cold one. 00:25:40.989 --> 00:25:45.309 But due to the fact that the extruder did not cross the intersection, it created 00:25:45.309 --> 00:25:52.930 a predetermined breaking point. That is exactly where the structure was torn apart. 00:25:52.930 --> 00:25:57.970 In another variation that was based on the same shape, the slicing software decided 00:25:57.970 --> 00:26:01.960 something else. The extruder took the path to the bending point of the rhomb. 00:26:01.960 --> 00:26:07.490 Consequently, this is the point where it was torn apart. 00:26:07.490 --> 00:26:11.870 That is why the test samples look differently after the tensile test. 00:26:11.870 --> 00:26:18.850 That also explains the low tensile strength of the structures. 00:26:18.850 --> 00:26:21.932 The tensile test machine did not pull at the material as much as at these connection points 00:26:21.932 --> 00:26:28.340 and depending on how strong these are, 00:26:28.340 --> 00:26:33.549 the structure can be torn apart easily. 00:26:33.549 --> 00:26:37.680 This means that the method itself limits the tensile strength. 00:26:37.680 --> 00:26:42.809 Now, I tested eight different structures, eight different variations. 00:26:42.809 --> 00:26:46.309 You might ask now how I came to the conclusion that 3D printing clothes 00:26:46.309 --> 00:26:53.075 is not recommended in general. 00:26:53.075 --> 00:26:58.750 Maybe a different structure would show a higher tensile strength. 00:26:58.750 --> 00:27:03.610 Yes, maybe. But the method itself creates limitations concerning the properties. 00:27:03.610 --> 00:27:09.900 We have to go deeper and look at the molecules. 00:27:09.900 --> 00:27:16.581 Textile fibers naturally have a very high tensile strength. 00:27:16.581 --> 00:27:24.290 On the inside, natural fibers like cotton, wool or linen show a regular 00:27:24.290 --> 00:27:30.241 arrangement of molecular chains. 00:27:30.241 --> 00:27:36.300 There are amorphous parts and crystalline parts. 00:27:36.300 --> 00:27:42.159 The strands that you can see on the right depict molecular chains. 00:27:42.159 --> 00:27:46.620 The amorphous parts, where the molecules are 00:27:46.620 --> 00:27:51.000 tangled like a plate of spaghetti, are not stable. 00:27:51.000 --> 00:27:57.630 The crystalline parts, where they show a regular arrangement, are stable. 00:27:57.630 --> 00:28:03.862 Natural fibers show a high degree of crystalline parts which translates 00:28:03.862 --> 00:28:09.040 to a high tensile strength. Fibers naturally show higher tensile strengths 00:28:09.040 --> 00:28:13.856 than my 3D printed structures could ever have. 00:28:13.856 --> 00:28:17.510 And for synthetic fibers, there are measures we can take to even influence 00:28:17.510 --> 00:28:24.130 and increase the tensile strength. 00:28:24.130 --> 00:28:30.542 There are several ways to spin a fiber, at least one of them is very similar to 3D printing. 00:28:30.542 --> 00:28:37.400 You melt synthetic material and press it through a nozzle. 00:28:37.400 --> 00:28:40.978 The extruded strand is the fiber. 00:28:40.978 --> 00:28:45.320 The difference is that you have several possibilities to influence the property 00:28:45.320 --> 00:28:48.823 of the extruded strand or fiber. 00:28:48.823 --> 00:28:53.880 The degree of crystallinity depends on the rate of controlled cooling. 00:28:53.880 --> 00:28:59.750 The slower a fiber cools off the more time do the molecular chains have 00:28:59.750 --> 00:29:04.007 to arrange themselves regularly. 00:29:04.007 --> 00:29:07.850 That is why the spinning chambers are really hot 00:29:07.850 --> 00:29:12.690 in order to allow for a very slow rate of controlled cooling 00:29:12.690 --> 00:29:18.740 so that the fibers show high degrees of crystallinity, resulting in high tensile strengths. 00:29:18.740 --> 00:29:22.500 We do not have this opportunity in 3D printing. 00:29:22.500 --> 00:29:26.779 We can use a heated build plate. But that 00:29:26.779 --> 00:29:30.880 only influences the first few layers. 00:29:30.880 --> 00:29:35.299 Besides, we need the printed strands to 00:29:35.299 --> 00:29:40.291 cool off quickly so that they keep their shape. 00:29:40.291 --> 00:29:46.809 We can only print the next layer 00:29:46.809 --> 00:29:49.179 if the layer underneath has already hardened. 00:29:49.179 --> 00:29:54.159 We cannot keep a constant high temperature like we can in the spinning chamber. 00:29:54.159 --> 00:29:58.470 The SLS method allows for better conditions 00:29:58.470 --> 00:30:03.223 concerning the tensile strength 00:30:03.223 --> 00:30:07.150 and the structures did show better values. 00:30:07.150 --> 00:30:11.409 We have a second possibility to increase the tensile strength of synthetic fibers 00:30:11.409 --> 00:30:15.271 which is by stretching them after spinning. 00:30:15.271 --> 00:30:21.020 The fibers are guided through cylinders and subjected to tensile forces. 00:30:21.020 --> 00:30:31.460 This increases the degree of crystallinity even more. 00:30:31.460 --> 00:30:36.380 The molecules are forced to align even more. 00:30:36.380 --> 00:30:40.179 This decreases the fiber diameter and makes the fiber more fine, softer 00:30:40.179 --> 00:30:45.840 and at the same time stronger. 00:30:45.840 --> 00:30:50.700 That explains why textile fibers have much higher tensile strengths 00:30:50.700 --> 00:30:56.309 while at the same time being much finer than anything you can 3D print at the moment. 00:30:56.309 --> 00:30:59.977 Furthermore, textile fibers have the advantageous capability of warming us by isolating air. 00:30:59.977 --> 00:31:03.700 Every little chamber that can entrap air turns a fabric into a warming structure 00:31:03.700 --> 00:31:09.100 when worn on the body. Fabrics consist of threads 00:31:09.100 --> 00:31:13.834 and threads consist of fibers, 00:31:13.834 --> 00:31:18.170 as you can see on this microscope picture. 00:31:18.170 --> 00:31:21.559 It's not a picture of a carpet, it's fabric 00:31:21.559 --> 00:31:29.139 and the little single fibers would not be visible with the naked eye. 00:31:29.139 --> 00:31:33.779 The gaps between the fibers isolate air. 00:31:33.779 --> 00:31:38.000 At the same time, the gaps are important for the transportation of moisture. 00:31:38.000 --> 00:31:41.130 Sweat can evaporate and go through the fabric. In conclusion, 00:31:41.130 --> 00:31:46.220 fabrics can warm us and at the same time protect us against overheating. 00:31:46.220 --> 00:31:51.350 At the moment, we cannot 3D print such fine miniature fibers. We are still quite limited 00:31:51.350 --> 00:31:58.429 when it comes to fineness. We cannot efficiently 3D print chambers to entrap air 00:31:58.429 --> 00:32:04.059 like the ones we can find in fabrics made of textile fibers. 00:32:04.059 --> 00:32:08.970 Some things cannot be done yet in 3D printing. But what can we do 00:32:08.970 --> 00:32:15.220 in 3D printing instead? We have an immense freedom of design that can be applied 00:32:15.220 --> 00:32:20.679 mostly in shoes and accessories, 00:32:20.679 --> 00:32:24.649 for example bracelets, necklaces or glasses. 00:32:24.649 --> 00:32:29.450 The benefits can be used for costumes. 00:32:29.450 --> 00:32:34.998 For example, in the movie "Black Panther", several crowns were 3D printed. 00:32:34.998 --> 00:32:39.520 Theoretically, the process is sustainable, 00:32:39.520 --> 00:32:44.076 just because it is additive manufacturing. 00:32:44.076 --> 00:32:48.059 Material is only built where it is needed for the desired shape. 00:32:48.059 --> 00:32:53.909 This is in stark contrast to the production of clothes. 00:32:53.909 --> 00:32:58.620 When you cut the fabric, you can achieve a utilization ratio of maybe 90%. 00:32:58.620 --> 00:33:03.262 Just because pattern pieces have many different shapes, 00:33:03.262 --> 00:33:07.280 10% of the fabric is thrown away. 00:33:07.280 --> 00:33:15.017 3D printing is more sustainable in this aspect. 00:33:15.017 --> 00:33:17.899 Also, the materials can be reused. 00:33:17.899 --> 00:33:20.870 Recycling is another problem in the fashion industry. 00:33:20.870 --> 00:33:24.440 So it is a good thing that you can reuse the powder after printing. 00:33:24.440 --> 00:33:30.270 3D printing is also very suitable for made-to-order production. 00:33:30.270 --> 00:33:34.530 In the fashion industry, made-to-order items always lead to high costs. 00:33:34.530 --> 00:33:38.909 Also, it is possible to create different material properties in the same product. 00:33:38.909 --> 00:33:42.764 When I have the shoulder 00:33:42.764 --> 00:33:47.279 and want it to be a bit more firm, 00:33:47.279 --> 00:33:50.797 I can already prepare that in the 3D model. I can decide 00:33:50.797 --> 00:33:54.620 to create more layers. If I created the same piece of clothing in fabric, 00:33:54.620 --> 00:33:58.320 I would need to have a seam, I would reinforce it with another fabric 00:33:58.320 --> 00:34:02.440 or another layer of fabric. Using a 3D printer, this could happen in the same step. 00:34:02.440 --> 00:34:07.050 Theoretically, it is also possible to integrate additional functions 00:34:07.050 --> 00:34:13.290 like cables, LED or sensors. 00:34:13.290 --> 00:34:18.440 There is still a question mark behind that. 00:34:18.440 --> 00:34:22.530 First of all, this would not be everyday wear, 00:34:22.530 --> 00:34:28.790 and secondly, this is not state of the art yet. 00:34:28.790 --> 00:34:33.170 Another benefit might be to create the whole garment in one step. 00:34:33.170 --> 00:34:36.769 Right now, a fabric is created out of threads out of textile fibers. 00:34:36.769 --> 00:34:39.330 Then, the fabric needs to be cut, the pieces need to be sewn together, 00:34:39.330 --> 00:34:42.070 maybe it is dyed after that. Different processes, 00:34:42.070 --> 00:34:46.370 executed at different locations. With 3D printing, 00:34:46.370 --> 00:34:52.090 everything could happen in the same step. 00:34:52.090 --> 00:34:56.118 But only if the garment can fit into the build volume of a printer. 00:34:56.118 --> 00:35:00.230 If we print A4 sized pieces and assemble them afterwards, 00:35:00.230 --> 00:35:04.550 we are still in the same situation of having to connect many pieces. 00:35:04.550 --> 00:35:11.230 The software developed by Nervous System is a smarter solution. 00:35:11.230 --> 00:35:15.286 The software digitally folds the dress. The dress is then printed in the folded state, 00:35:15.286 --> 00:35:20.030 significantly reducing the needed build volume. 00:35:20.030 --> 00:35:25.960 The dress is hidden somewhere in the block of powder. 00:35:25.960 --> 00:35:29.810 The powder is removed, a bit like in archeology, 00:35:29.810 --> 00:35:34.094 the dress will get cleaned off and opened. 00:35:34.094 --> 00:35:37.411 This is a good option to really use the benefits of 3D printing. 00:35:37.411 --> 00:35:46.520 The disadvantages or challenges are 00:35:46.520 --> 00:35:51.190 the insufficient tensile strength, resulting from the process itself 00:35:51.190 --> 00:35:56.180 and there is not a lot we can do about it. We are still very limited 00:35:56.180 --> 00:36:03.340 in terms of fineness. The standard nozzle diameter is 0.4 millimeters. 00:36:03.340 --> 00:36:08.695 Fiber diameters are more in the micrometer range. 00:36:08.695 --> 00:36:13.556 That is a significant difference. The fineness is very important for the next-to-skin-comfort, 00:36:13.556 --> 00:36:17.920 for the transportation of moisture and for the capability to warm us. 00:36:17.920 --> 00:36:24.720 This is fundamental and without it, the aspects of wearing comfort 00:36:24.720 --> 00:36:31.258 cannot be guaranteed when we 3D print textile structures. 00:36:31.258 --> 00:36:36.119 Time and costs are still quite problematic in 3D printing. 00:36:36.119 --> 00:36:40.650 It takes af long time and it is very expensive. 00:36:40.650 --> 00:36:45.095 Again, this is not suitable for everyday wear, only for individual pieces. 00:36:45.095 --> 00:36:48.014 We also still have to discuss care instructions. 00:36:48.014 --> 00:36:51.378 Can you wash a 3D printed garment at all? If I wear a piece of clothing every day, 00:36:51.378 --> 00:36:54.589 I want to be able to wash it. 00:36:54.589 --> 00:36:58.082 When we talk about garments, we also need to talk about fastenings, 00:36:58.082 --> 00:37:02.144 you need to somehow get inside the piece of clothing. 00:37:02.144 --> 00:37:06.251 So, zippers, buttons, hooks, eyelets, all of this needs to be thought of 00:37:06.251 --> 00:37:12.750 if we want to print everything in one piece. 00:37:12.750 --> 00:37:17.090 In conclusion, the construction of fabrics made from threads made from fibers 00:37:17.090 --> 00:37:23.170 is still unbeatable in regards of wearing comfort. 00:37:23.170 --> 00:37:28.379 There are not yet applicable solutions 00:37:28.379 --> 00:37:40.370 to imitate the properties in 3D printing. 00:37:40.370 --> 00:37:44.478 At the current state of the art, 3D printed clothes are not only not the future, 00:37:44.478 --> 00:37:47.257 they aren't even the present. Because the present means 00:37:47.257 --> 00:37:50.930 fabrics made of textile fibers and that works really well for our wearing comfort. 00:37:50.930 --> 00:37:55.430 3D printed structure cannot provide that yet. 00:37:55.430 --> 00:37:58.660 That does not mean that we should stop the research. 00:37:58.660 --> 00:38:01.260 Whoever said before that they had success when printing clothes, 00:38:01.260 --> 00:38:04.760 I am very interested to hear about that. Maybe there are some aspects 00:38:04.760 --> 00:38:11.587 that I have not thought about. But we should not forget 00:38:11.587 --> 00:38:17.460 the basic function of clothes. The 3D printed clothes that I showed in the beginning, 00:38:17.460 --> 00:38:21.800 those are amazing artworks, I love them and I want to see more of them. 00:38:21.800 --> 00:38:24.820 But I want to remind everyone that clothes should warm us, 00:38:24.820 --> 00:38:28.170 that in general, it should be opaque and that the climate exchange 00:38:28.170 --> 00:38:33.840 and the transportation of moisture has to be guaranteed. I find it a bit difficult 00:38:33.840 --> 00:38:38.370 to put so much hope on 3D printing 00:38:38.370 --> 00:38:44.030 to fundamentally change the whole fashion industry. 00:38:44.030 --> 00:38:49.371 Because the fashion industry has a lot of serious problems, 00:38:49.371 --> 00:38:53.580 ecological problems, 00:38:53.580 --> 00:38:57.250 but also social and societal problems. 00:38:57.250 --> 00:39:01.229 But I don't think we should simply hope to develop new technologies 00:39:01.229 --> 00:39:04.440 and tell us that the sustainability problem can be solved by 3D printing 00:39:04.440 --> 00:39:09.850 all of our clothes. Please conduct further research. 00:39:09.850 --> 00:39:15.830 But please don't forget the basic functions of clothes and do not think 00:39:15.830 --> 00:39:20.323 that a new technology will solve all the problems of the fashion industry. 00:39:20.323 --> 00:39:27.140 I advise everyone to revolutionize the fashion industry. 00:39:27.140 --> 00:39:32.650 But please do not think that 3D printing is the universal solution for that. 00:39:32.650 --> 00:39:36.782 And now I am finished with my presentation and I thank you all for listening. 00:39:36.782 --> 00:39:47.155 applause 00:39:47.155 --> 00:39:49.912 Herald Angel Noujoum: Yes, thank you, that was quite a precision landing, I'm afraid 00:39:49.912 --> 00:39:52.830 we don't have time left for questions, I am sorry to everyone flocking to the microphones right now. 00:39:52.830 --> 00:39:57.330 But you can see here where you can talk to Rebekka, 00:39:57.330 --> 00:40:01.409 you can find her and ask her questions on Twitter under @Kurfuerstin. 00:40:01.409 --> 00:40:04.331 You can also talk to her right now after the talk. Maybe not right here, 00:40:04.331 --> 00:40:07.330 but somewhere in the back. She also needs to read her post cards. 00:40:07.330 --> 00:40:10.780 I'm sure there will be time and the possibility 00:40:10.780 --> 00:40:14.600 to talk to her or each other about 3D printing and 3D printed clothes. 00:40:14.600 --> 00:40:17.556 Please give another round of applause. 00:40:17.556 --> 00:40:18.670 applause 00:40:18.670 --> 00:40:22.280 postroll music 00:40:22.280 --> 00:40:30.234 Subtitles created by c3subtitles.de in 2020. Join us!